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Application: Chemical Process Control Using Near Infrared Spectroscopy


Near infrared (NIR) spectroscopy has found many uses in controlling chemical processes, including both transmissive and reflective techniques. Although Fourier Transform Infrared (FTIR) systems have been in use for a longer period, the unique ability of NIR spectroscopy, operating in the fiber optic compatible 700 nm to 2500 nm region, is to remotely monitor processes by using lenses or fiber optics to project and return light into a process stream for analysis. FTIR methods typically required removal of a process sample to a remote location for safe analysis. By using the NIR wavelength range and fiber optics to acquire absorption data remotely, the spectroscopy instrumentation, and its inherent ignition sources, can be located safely away from the process. Of greater importance, the ability to continuously monitor a process in real time allows tighter feedback control and lower process variation.

NIR spectroscopy methods are based on the absorption of light in the 700 nm to 2500 nm region. This absorption is a function of vibration of molecules and groups of molecules in the material under investigation. These vibrations arise from both the fundamental molecular vibrations in the midwave infrared and also from the vibrational overtones that appear in the shortwave infrared. In NIR spectroscopy, diffraction gratings are used to spread the returned light from the process into its constituent wavelengths. This spectrum is directed onto a linear NIR photodetector array such as the Indium Gallium Arsenide (InGaAs) arrays from SUI. With this technique, the absorption or reflection of the constituent molecules and molecule groups will be seen as a recognizable series of peaks and valleys from which concentration levels can be derived.

The high sensitivity of SUI InGaAs detectors makes them ideal for this application, and SUI is the predominant array choice of the NIR spectroscopy industry.



Oil refineries can use NIR spectroscopy to analyze their sample in real time, lessening the process variation and providing for more control over feedback. Chemical samples have their own unique spectral signature. A spectral graph, such as this one, gives the plant or refinery information on the sample - helping with consistent sample quality.

Refineries or chemical plants can use
near infrared spectroscopy to analyze
their chemical samples in real time.

A spectral graph, such as this one from
StellarNet, would provide the chemical
plant with real time spectroscopic data
on a sample.


 

Nov. 1, 2005 Princeton, New Jersey - Sensors Unlimited joined Goodrich Corporation (NYSE: GR) and is now a member of their ISR Systems division. For more information, please visit www.isr.goodrich.com.

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